Crafting Success in Die-Cut Projects: Key Design Insights

1 - Choose Wisely: Material Selection

When picking materials for your die-cut product, factor in substrate and environment. Adhesives, especially, demand attention to surface energy, application methods, and more. Don't stick to the status quo; explore options with your converter's expertise and supplier network. Remember, newer doesn't always mean pricier; cost-effective materials often perform just as well.

2 - Smart Design for Manufacturability

"Design" and "design for manufacturability" aren't always the same. Engage your converter early; their input can lead to a cost-effective, quality-focused part. Opt for square corners for budget-friendly solutions and be cautious with internal cutouts.

3 - Tolerances Unveiled

Die-cutting tolerances hinge on various factors, including material type and size. Account for material reactions during cutting; some stretch or compress differently. Environmental conditions matter too; anticipate changes in humidity or temperature. Remember, generous tolerances for longer and thicker parts often lead to cost-effective solutions.

4 - Presentation Matters

Part presentation affects workflow efficiency. Terms like pull tab, kiss cut, and on a roll indicate how parts are delivered. Communicate your application method; it impacts the part's form. Design with your workspace in mind, considering factors like glove use and pull tab length.

5 - Prototype for Success

Thorough testing and prototyping before mass production ensure your die-cut parts meet performance requirements. JBC's digital cutting capabilities offer cost-effective prototypes without hefty tooling expenses.

6 - Automation Alignment

If automation is in your future, plan for success. Simple choices like polyester liners and visual inspections make a difference. Consider material color for camera detection. JBC can even handle automated assembly, reducing your supply chain.

7 - Minimize Waste: Material Yield

Raw materials drive costs, so minimize waste. If possible, cut large parts into pieces for optimal material utilization. Share your flexibility with your technical sales rep for improved material yield recommendations.

8 - Kit Smartly

Avoid family dies unless parts are always sold as a kit. Handed parts might be assembled differently, impacting take rates. Don't compromise long-term costs for short-term savings; dissimilar parts in a common tool can lead to unforeseen expenses.